| Input Loss type |
Possible solutions (QMS tools) |
Expected effect |
Feasibility of using |
| Loss due to overproduction |
Checklists |
The application is received “just in time” with the help of checklists and each department is informed about its business processes |
The using is appropriate and allows to combine different profile units in one system, the CRMsystem is possible to be used |
| Losses due to additional steps to correct the deficiency (elimination of defects) |
Ishikawa Chart |
The reason is revealed with the help of a graphical image shaped like a fish skeleton |
This type of analysis presents a possibility to visualize the processes which have the highest % of remediable defects and allows to reengineer the process |
| Losses due to extra inventory |
JIT system |
Reducing the cost of products storage "produce what is exactly needed, just in time" |
Individually for each kind of manufacture.Suitable with only permanent customer base. |
| Losses due to defected products |
Control cards of V. Shukhart |
Identifying of defective products proportion, the number of defected products and the number of defects through the sample |
Automatic registration of defects allows to identify the most inefficient process |
| Losses due to unnecessary relocation of workers during the manufacture |
5S |
Every employee knows where their working tools are. |
A simple system to be implementated, fast adaptability, suitable for any enterprise. |
