Budgeting: A Strategic Approach To Achieve Value For Money In Maintenance Management

Abstract

Maintenance management of public facilities by local authorities is essential but still relatively neglected business function of an organization. There are some issues associated with the dissatisfactions of building condition; which resulted from the failures in determining the exact needs of maintenance executions. The practice of historical-based budgeting indicates a variety of budgeting bases which principally constrained the preliminary budget and fixed budget. The systematic literature review was the primary basis of information for the author to justify the budgeting process as the strategic approach to overcome the maintenance cost uncertainties and provide value for money to the organization’s management. As the budget and control system is built, the organization will concurrently act to reduce the total cost while assuring the capability performance of the facilities. Appropriate techniques motivate the budget, modification and control actions. Significantly, cost budgeting for maintenance is the best practice for achieving the value for money especially for the local authorities that serve the need of the public. This budgeting process allows the organization to implement best practices in maintenance management and it is an effective way to help them deliver their potential towards the efficient and profitable.

Keywords: Maintenance managementbudgetingmaintenance costlocal authorities

Introduction

In maintenance departments, budgeting is a very crucial part of the decision making for maintenance works. It became the primary mechanism that helps the organization to control the financial resources to plan and manage the activities within the department. The budget management uses various types of accounting procedures and software to design, execute, implement, control and measure the department's efficiency. Effective maintenance management allows the organization to generate and serve the goods and services towards customer’s satisfaction (Duffuaa & Ben-Daya, 2009). As emphasized by Gosavi, Murray, Tirumalasetty, & Shewade, (2011) and Craig (2017), it became the crucial aspect as it needs the organization to well provide and invest the necessary capital assets for fulfilling the customer’s requirement. Through various previous studies and reports, many organizations had encountered multiple problems due to an insufficient budget to support the maintenance works.

Nowadays, most of the organisation manoeuvre aggressively in the business milieu which resulted in some conflict in the requirement. Nevertheless, as the non-profit organisation, the local authorities are regulated in terms of resources and financial support; which constraint them to work efficiently in managing the asset and service (Adnan, Fazry, Fauzi, Rahmat, & Supardi, 2012; Atan, Abdul Raman, Sawiran, Mohamed, & Mail, 2010; Brackertz & Kenley, 2002; Rezvani et al., 2009). The concerns on the rapid changes of the maintenance strategies and resources have forced the organization to reflect the proactive maintenance management to encounter not just for the cost-saving measure but also any maintenance issues arise. Significantly, budgeting is a crucial element in the maintenance management that controls the economic value of the organisation (Gosavi et al., 2011; Gupta & Gandhi, 2014; Puķite & Geipele, 2017). The budget for maintenance needs to be well-planned and well-addressed the maintenance required to indicate the capability of the organization to carry out the maintenance works.

The author carried out the systematic literature review to ensures the objective of the study can be achieved. This paper is structured into four sections. Section 1 introduced the state of maintenance management and the issues related to the maintenance cost and budget. Section 2 described the economics aspects of maintenance management through the budgeting process. The significance of budgeting preparation for maintenance was indicated in Section 3 while in Section 4 reported on the methodology used by the author in conducting the rigorous literature review on the budgeting process in maintenance management. Furthermore, Section 5 explained the findings and discussions on the maintenance budgeting process and finally, in the last section portrayed conclusion and future works to be conducted.

Problem statement

Many organizations aim to have the value for money in their business and services. They need to invest in their capital assets to generate revenue from their goods and services for their customers (Sciences, 2012; Tam & Price, 2008). Therefore, it is undeniable that each of the organizations trying to figure out the excellent techniques and strategies to overcome the weaknesses in their management. Equipment that is not working correctly or a building that is deteriorating means that they did not well-producing and working as it was supposed to serve the occupants. The situations have caused the organization potentially lost in revenue. Since the interruption and downtime are unavoidable for servicing the equipment and building, the maintenance manager needs to reflect the financial benefits of forecasting beforehand before the equipment or building breaks or requires laborious maintenance (George Prieskorn, n.d.; Gupta & Gandhi, 2014). Therefore, through budgeting toward the regular preventive maintenance can offer a long way to save time and value for money. Budgeting is a systematic approach to helps the organization to save money through routine maintenance that acts as the preventive instead of reactive (Cruzan, 2009; Peng Au-Yong, Ali, & Ahmad, 2014a; Vilarinhoa, Lopesa, & Oliveiraa, 2017).

Research questions

As the budgeting process for maintenance plays the vital role in determining the effectiveness of the maintenance management, it will give impact to the organization. The maintenance department will have its Key Performance Index (KPI) to be achieved to shows the efficiency of their planning to controlling the maintenance works. The research questions for the study have been defined as:

  • Q1: What is the state of the budgeting process for the maintenance works?

  • Q2: What are the potentials impacts and future implementation of budgeting to ensure value for money to the organization?

  • The purpose of the study

Therefore, the purpose of this study is to present the state of the budgeting process, the application of budget techniques and the limitations focusing on the maintenance context. Most of the organizations have their ways of developing the maintenance budget. The maintenance budget comprises an enormous sum of money that is broken out into different blocks for materials, labor, contract services and other related costs (Duffuaa & Ben-Daya, 2009; Peng Au-Yong et al., 2014b). It is crucial for the maintenance manager and the stakeholders to understand the process of developing the maintenance budget through the proper planning and scheduling of the maintenance works. There are various types of maintenance works that need different expenses and approaches. Hence, the maintenance cost is divided into three categories as shown in Figure 01 . Each of the maintenance types requires different aspects of allocation. The departments must allocate adequate funds in their maintenance budget to allows the building and equipment can be maintained to the standard condition and fulfil the organizations’ objectives and goals (Ansari, Fathi, & Seidenberg, 2016; Lee & Scott, 2008).

Figure 1: Maintenance budget compositions (Kelly, 2007)
Maintenance budget compositions (Kelly, 2007)
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When formulating the maintenance budget, several considerations need to be emphasized which includes (Flores-Colen & De Brito, 2010; Gosavi et al., 2011; Management, 2015; Mohd-Noor, Hamid, Abdul-Ghani, & Haron, 2011; Tithíochta, 2017):

  • Existing assets to be maintained

  • Current assets that need to be replaced, refurbished and upgraded

  • Future maintenance of new assets

  • Identification of assets that requires special maintenance programs.

Figure 2: Before developing the maintenance budget, the maintenance department needs to prepare the maintenance plan to determine the required maintenance tasks. The condition assessment and the inventories are the essential elements that need to be conducted (Ouertani, Parlikad, & McFarlane, 2008; Talamo & Bonanomi, 2015). Hence, the maintenance activities can be identified; planning and scheduling the maintenance task can be estimated. The work orders can be issued with the justification of maintenance requirement and specifications. The preparation of maintenance budget will include the priorities, regular monitoring and reporting, policy requirements and relevant costs (labor rates, equipment rates, material costs and contract services) (Department of Housing and Public Works, 2012; Kelly, 2007). Figure 02 shows the maintenance management process in developing the maintenance budget.
Before developing the maintenance budget, the maintenance department needs to prepare the maintenance plan to determine the required maintenance tasks. The condition assessment and the inventories are the essential elements that need to be conducted (Ouertani, Parlikad, & McFarlane, 2008; Talamo & Bonanomi, 2015). Hence, the maintenance activities can be identified; planning and scheduling the maintenance task can be estimated. The work orders can be issued with the justification of maintenance requirement and specifications. The preparation of maintenance budget will include the priorities, regular monitoring and reporting, policy requirements and relevant costs (labor rates, equipment rates, material costs and contract services) (Department of Housing and Public Works, 2012; Kelly, 2007). Figure 02 shows the maintenance management process in developing the maintenance budget.
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Figure 3: Figure 02. The process of developing a maintenance budget (Dorotinsky Back, n.d.)
Figure 02. The process of developing a maintenance budget (Dorotinsky Back, n.d.)
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Research methods

To evaluate the state of the budgeting for maintenance, a systematic literature review approach has been conducted. This approach aims to search, review, integrate and analyze any relevant studies for the specific field of research. As described by Okoli (2015), systematic literature seeks to identify the gaps in the literature thus verify future areas of study. Booth, Colomb, & Wlliams, (2016) stated that there are seven steps in establishing systematic literature review: planning, defining scope, searching, assessing, synthesizing, analyzing and writing (Figure 03 ). Hence, the author follows the methodology to conduct the systematic literature review.

Figure 4: Figure 03. The process of developing maintenance budget (Dorotinsky Back, n.d.)
Figure 03. The process of developing maintenance budget (Dorotinsky Back, n.d.)
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Step 1: Planning

Referring to Figure 1 , planning is the initial step to carry out the systematic literature review which includes the databases that will be used and the selecting the reference manager. The authors utilized few databases and integrated the available resources for the study such as from:

  • ScienceDirect (www.sciencedirect.com)

  • Scopus (www.scopus.com)

  • Emerald Insight (www.emeraldinsight.com)

  • Google Scholar (www.scholar.google.co.uk)

  • IEEE Xplore (www.ieeexplore.com)

The selection of journals also plays a vital role in giving the overview to the author on the field of research and relevant issues and scope of studies. So, the author is focusing on the few selected journal such as:

  • Journal of Maintenance

  • Journal of Quality in Maintenance Engineering

  • Journal of Productions and Operations Management

  • Journal of Facilities Management,

  • Journal Facilities,

  • Journal of Operations Management,

  • Journal of Maintenance and Reliability Engineering

The author employs Mendeley (www.mendeley.com) as the reference manager due to its great support and easy to be utilized.

Step 2: Defining the scope

The scope of the study for this research is formulated through the main issues that circulated within the various industries that have been studied by other academic and non-academic community. The scope is defined based on the objective that needs to be achieved through brainstorming and peer-reviewed on selected articles journals. As per limitation on the previous study by other researchers, therefore the author narrowed down the scope of research to the budgeting for maintenance as the main scope of the study.

Step 3: Searching

In this step, the author will be using several keywords as the method to obtain the relevant article's journal in selected databases as specified in Step 1. For some reasons, the author is using “Maintenance Management”, “Budgeting”, “Local Authority” and “Maintenance Cost” as the keywords as the first screening of relevant articles. The selected articles were separated based on the different keywords.

Step 4: Assessing

From hundreds of articles and documents, it is the time for the author to narrow down the final number of documents that were related and relevant to be used. The author also chooses articles from the year of 2000 onwards to ensure the credibility and validity of the articles to show the relevancy of the issues; the exclusion will be on the reference books.

Step 5: Synthesizing and Step 6: Analysing

To answer the research questions, the author synthesized and analysed the selected articles based on the keywords. It is relevant to use 20 articles related to the keywords to address the issue of budgeting and maintenance management. It is easy to extract the information from the selected articles to and transferred to the table to provide the reader with a better understanding of the reason for choosing the scope of the study. As the primary objective is focusing on the state of the budgeting process, it may give the reader overview the budgeting process was not being well-focused in the previous research. According to Table 01 , it shows the selected criteria used by the author to synthesize the relevant articles and assess the features and characteristics of maintenance management about the budgeting process. Table 02 shows the criteria applied to the 20 selected articles that will lead the authors to be more focus in the area that was not being emphasized previously.

Table 1 -
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Table 2 -
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Step 7: Writing

After having six steps, the author started to clarify and justify the need for the research and study related to the budgeting process for maintenance, especially for the local authority. This is due to the local authority is the local service provider that mostly serve the needs of the customers and the public. The process of budgeting is essential to ensure the effectiveness and efficiencies of the maintenance department in conducting the maintenance works for its equipment and building. Therefore, the primary consideration of this study is focusing on how the budgeting process can assist the local authority to achieve value for money in maintenance management.

Findings

Most of the organizations believe that the budget does not reflect the reality as the some of the building and equipment failures cannot be predicted and unforeseen. Though the maintenance department has considered the contingencies of money to cover the emergency maintenance. However, some of the experts in maintenance argued that, if only the maintenance plan were efficiently conducted, the chances of overspending would not happen (George Prieskorn, n.d.; Gosavi et al., 2011; Management, 2015). This means the maintenance department must forecast the need for the maintenance task to ensure the maintenance management offers the value for money to the organizations. By having a budgeted annual maintenance plan does not positively transformed into effective maintenance results. As we all know, the main purpose of maintenance is to lower the risk of failures and downtime. Typically, the maintenance plans consist of effective maintenance strategies (Velmurugan & Dhingra, 2015). From the maintenance strategy, the respective cost associated with the maintenance tasks will be forecasted. An estimated annual maintenance through selected budget techniques will be generated (Kelly, 2007).

The fundamental significance of budgeting in the formulation of the maintenance plan can be seen through the participation of the stakeholders. The stakeholders which consist of the maintenance supervisors, planners, personnel and operation partners that responsible for the maintenance job (Stenström, Parida, Kumar, & Galar, 2013). The requirement for a maintenance budget initiates the business and organization goals and objective. From year to year, the maintenance budget being revised to accommodate the need of maintenance workload. The estimated cost of each related cost such as the labor, materials, spare parts involved the maintenance department to well-planned the selected strategy (Figure 04 ). It is essential for the maintenance department to reflect the nature of the maintenance strategy and workload from time to time (Rastegari, 2015) to ensure the expenditures meet the budget stipulated during the maintenance plan forecasting. It is the responsibility of the organizations to ensure that value for money is achieved through the establishment of a proper maintenance plan which includes the procedures for planning, evaluation and control of resources.

Figure 5: Figure 04. The relationship between maintenance strategy and budgeting (Kelly, 2007)
Figure 04. The relationship between maintenance strategy and budgeting (Kelly, 2007)
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Conclusions

The cost-effectiveness performance of maintenance management practices requires the organizations to follow the planned management business procedures. The execution needs approval from the responsible maintenance manager which is necessary to ensure the work planning and scheduling can be control efficiently regarding spending. What we can track the performance of the maintenance work orders that are properly conducted is less expensive and more effective. As recommended by Peffen (2014), the maintenance cost can be reduced three to five times when the maintenance department had prepared the maintenance budget accordingly. Besides, it offers a better quality of the maintenance works and less "emergency" spending on the equipment and building itself. A structured process for developing the maintenance budget and well-defined budget can ensure the value for money to the organization primarily to the non-profit organization such as local authority. Ultimately, the maintenance department can contribute to the effectiveness of the business and services of the organization.

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17 May 2019

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Saidin Misnan, M., Mohamed, S. F., & Mong*, S. G. (2019). Budgeting: A Strategic Approach To Achieve Value For Money In Maintenance Management. In M. Imran Qureshi (Ed.), Technology & Society: A Multidisciplinary Pathway for Sustainable Development, vol 62. European Proceedings of Social and Behavioural Sciences (pp. 331-340). Future Academy. https://doi.org/10.15405/epsbs.2019.05.02.32